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圆柱锂电池自动点焊机

产品特点(Product characteristics):

自动化焊接,焊点均匀,一致性良好,提高合格率实时焊接电流监控,虚焊或炸火报警自动停机

?可选择点焊规范焊接(正负极可设置不同电流)

?点焊坐标参数可采用U盘导入参数

?运行机构采用伺服电机配合线型模组,精准定位

?可设置点焊规范焊接(正负极分别使用不同电流焊接)

?可设置同一电芯正极点焊,负极不点焊

?Automatic welding, uniform solder joints, good consistency, improve the pass rate

?Real-time monitoring of welding current, automatic stop of false welding or explosive fire alarm

?Optional spot welding specification welding (positive and negative pole can set different current)

?The coordinate parameters of spot welding can be imported by U Disk

?The running mechanism adopts Servo Motor and linear module, and the positioning is precise

?Spot welding specification can be set (positive and negative electrodes are welded with different current)

?The same core can be set for positive pole spot welding, negative pole non-spot welding

1、主要功能:圆柱电芯的组合式双面自动化焊接

Main function:Auto double-sided welding of cylindrical battery

2、设备功率(Power) :3KW ,220V,50HZ

3、使用气压:0.4-0.8Mpa,使用气源时必须有过滤装置,确保

气流无水无杂质。

Air pressure:0.4-0.8Mpa, Air source must be used when there is a filter device to ensure that the flow of water-free impurities.

4、适应范围:动力电池的串并组合,多并多串组合电动工具电池,扭扭车电池(1个模具点焊6组),储能电池包,电动单车电池等

Adaptive range: Power Battery series-parallel combination of batteries, multi-parallel multi-series combination, electric tool battery, torsion car battery (1 die spot welding 6 groups) , energy storage battery pack, Electric Bicycle Battery, etc.

适合电芯(battery range):14430/14500/18500/18650/21700

26650/26700/32050/32700

5、最大行程:X axis:200-600mm ; Y axis:200-400mm

6、适合点焊针:进口直径4-4*6平头焊针(凸点焊接使用)

进口直径1.7*100MM(焊点点焊)

Suitable for spot welding:

Imported 4-4 * 6 flat head Pin (for projection welding)

Inlet diameter 1.7 * 100MM (spot welding)

7、适合镍片宽度:成型镍片

Suitable for nickel sheet width : Shaped nickel sheet

8、可定制点焊模具前进后出型(适合自动生产线使用)

Can Be customized spot welding die forward and backward type (suitable for automatic production line)

9、可定制自动打磨焊针功能

The function of auto-grinding and welding needle can be customized

10、适合镍片厚度(Nickel sheet thickness):

0.1MM---0.2MM(0.15—0.2MM厚度镍片需开槽)

(0.15-0.2MM thickness nickel sheet needs to be slotted)

凸点焊镍片(Bump welding nickel sheet):0.21—0.4MM

11、生产效率(Efficiency):About3600PCS-4500PCSCells/H

12、标配点焊机:

MDA-8000B晶体管点焊电源,数量两台

Standard spot welding machine:

MDA-8000B Transistor spot welding power supply, 2 sets

Adaptive range: Power Battery series-parallel combination of batteries, multi-parallel multi-series combination, electric tool battery, torsion car battery (1 die spot welding 6 groups) , energy storage battery pack, Electric Bicycle Battery, etc.

适合电芯(battery range):14430/14500/18500/18650/21700

26650/26700/32050/32700

5、最大行程:X axis:200-600mm ; Y axis:200-400mm

6、适合点焊针:进口直径4-4*6平头焊针(凸点焊接使用)

进口直径1.7*100MM(焊点点焊)

Suitable for spot welding:

Imported 4-4 * 6 flat head Pin (for projection welding)

Inlet diameter 1.7 * 100MM (spot welding)

7、适合镍片宽度:成型镍片

Suitable for nickel sheet width : Shaped nickel sheet

8、可定制点焊模具前进后出型(适合自动生产线使用)

Can Be customized spot welding die forward and backward type (suitable for automatic production line)

9、可定制自动打磨焊针功能

The function of auto-grinding and welding needle can be customized

10、适合镍片厚度(Nickel sheet thickness):

0.1MM---0.2MM(0.15—0.2MM厚度镍片需开槽)

(0.15-0.2MM thickness nickel sheet needs to be slotted)

凸点焊镍片(Bump welding nickel sheet):0.21—0.4MM

11、生产效率(Efficiency):About3600PCS-4500PCSCells/H

12、标配点焊机:

MDA-8000B晶体管点焊电源,数量两台

Standard spot welding machine:

MDA-8000B Transistor spot welding power supply, 2 sets

13、 三种点焊数据输入Three kinds of data input for spot welding:

点阵输入法 Lattice input method

阵列输入法 Array input method

U盘导入法,把点焊数据储存到U盘,直接导入到机器,(U盘CAD数据按单次导入到触摸屏,然后可批量从触摸屏导出到U盘,再一次性到入到其他机器使用)

U Disk import method, the spot welding data stored to the U Disk, direct import to the machine, (U disk CAD data by a single import to the touch screen, and then can be bulk from the touch screen export to the U Disk, once again into other machines to use)

14、点焊模具型号命名:中英文输入

Type designation of spot welding die:Chinese and English input

15、控制器件:7.5寸触摸屏,6轴高速PLC编程器,3轴750W伺服电机,2轴400W伺服电机驱动电动焊头

Control device:7.5-inch touch screen, 6-axis high-speed PLC

programmer, 3-axis 750W servo motor, 2-axis 400W servo motor drive electric welding head

16、镍带采用成型镍带,减少浪费

The nickel strip adopts the shaped nickel strip to reduce the waste

17、设备调试简单,易学易懂,换型号速度快(0-199组数据可调用)

Equipment debugging is simple, easy to learn and understand, change models quickly (0-199 groups of data can be called)

18、焊头动力:伺服电动

Welding power:Servo motor

19、成品电池治具:出厂附带1套绝缘电木治具(2个)

Finished Battery fixture:Factory with 1 set of insulated bakelite fixture (2)

20、本公司产品保修期为贰年

The warranty period of our products is two years

21、设备外形尺寸(Size):L1630*W850*H1630MM

22、设备重量(Weight) :220KG

23、 设备主要配件清单(List of major accessories)

 

Name

数量

Quantity

 

Model

生产厂家

Manufacturer

X轴伺服电机

X-axis Servo Motor

1PCS

MS-80STE-20P7

XINJIE

Y轴伺服电机

Y-axis Servo Motor

2PCS

MS-80STE-20P7

XINJIE

Z轴伺服电机

Z-axis Servo Motor

2PCS

MS-60STE-20P4

XINJIE

X轴模组

X Axis Module

1PCS

142-1030

BT

Y轴模组

Y Axis Module

2PCS

142-500

BT

Z轴焊头模组

Z Axis Welding head module

2PCS

16-40

BT

滚珠丝杠

Ball screw

5

5 set

 

台湾上银

滑块

Sliding Block

8

8 set

 

台湾上银

焊接主机

Welding host

2

2 set

BT-MDA8000B 

BT

触摸屏

Touch screen

1PCS

7.5

7.5 inch

XINJIE

USB数据倒入系统

USB Data Dump into the system

1

1 set

 

BT

PLC

1PCS

XCC-32T-E

XINJIE

焊头

Welding head

2

2 set

夹针直径1.5/1.7MM

Clip diameter 1.5 / 1.7 mm

BT

锁模机构

Mould locking mechanism

1

1 set

 

BT

气动元件

Pneumatic Element

1

1 set

 

台湾亚德客

开关电源

Switching power supply

1PCS

24V5A

合普

开关电源

Switching power supply

1PCS

48V10A

合普

焊针降温风扇

Needle Cooling Fan

2PCS

 

 

机加配件

Machine fitting

1

1 Batch

 

BT

控制系统

Control System

1

1 set

 

BT

机箱机架

Chassis frame

1

1 set

铝合金机架,钣金烤漆

Aluminum Alloy frame, sheet metal paint

 

系统报警

System alarm

1

1 set

 

台湾士林

24、 点焊产品图片 Photo of spot welding product

设备优点

Advantages and disadvantages of equipment

● 设备采用铝合金加钣金结构方式,牢固,不易松动,确保定性

The equipment is made of aluminum alloy and sheetmetal structure, which is firm, not easy to loose and ensures the quality

● 适合于电池组的大批量自动化点焊

Suitable for automatic spot welding of large batch of battery pack

● 点焊效果稳定,有保障

The spot welding effect is stable and guaranteed

● 焊接效率高,以18650为例:约3600PCS-4000PCS电芯/小时

High welding efficiency, take 18650 as an example:

about 4000PCS-5000PCS Cells/H

● 点焊模具有防呆配置,普通员工可调试设备和操作设备

The spot welding die is equipped with anti-stuffiness device, which can be adjusted and operated by common staff

● 设备自带200套点焊参数储存,无限次U盘存储导入,可快速切换点焊型号

The equipment has 200 sets of spot welding parameter storage, unlimited time u disk storage import, can quickly switch spot welding model

● 设备电源要求,220V交流接入电源主线国标6平方电线,气源0.4-0.8Mpa无杂质,无水雾,以保障设备的稳定性

Equipment Power Requirements, 380V AC power supply main line 6 square national standard wire, gas source 0.4-0.8 MPA no

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